TPU na Mota Mai Ci Gaba | Haɗaɗɗun Ma'aikata na Musamman da Zaɓar Matakin Tsarin
Babban TPU na Mota Mai Aiki
Ga ayyukan mota indamaki ɗaya na yau da kullun bai isa ba.
An tsara mahaɗan aiki masu ci gaba donbuƙatun ƙuntatawa da yawakamar
ƙarancin zafin jiki + juriyar mai/mai + gajiya mai ƙarfi, gogewa + fallasa ruwa + tsufar zafi,
ko juriyar karce + ƙarancin wari + kwanciyar hankali na girma.
Wannan shafin naku ne idan aikinku ya ci gaba da gazawa amatakin tsarin:
ba "rashin kadara ɗaya ba", ammadaidaita kadarori da yawaba tare da karya ƙarfin gyaran ku ko ƙarfin fitar da shi ba.
ba "rashin kadara ɗaya ba", ammadaidaita kadarori da yawaba tare da karya ƙarfin gyaran ku ko ƙarfin fitar da shi ba.
Motoci Masu Takurawa Da Yawa
Ganewar Yanayin Rashin Nasara
Gudanar da Ciniki
Gyara Tagar Tsarin Aiki
Haɗawa na Musamman
Tsarin Tabbatar da Aiki
Ganewar Yanayin Rashin Nasara
Gudanar da Ciniki
Gyara Tagar Tsarin Aiki
Haɗawa na Musamman
Tsarin Tabbatar da Aiki
Yaushe Za a Zaɓi Aikin Ci Gaba (Duba da Sauri)
Zaɓi aikin ci gaba lokacin da
- Sashenka yana daMatsakaici 2+ mafi rinjaye(misali, ƙarancin zafin jiki + mai + gajiya; ko gogewa + ruwa + tsufar zafi).
- Gwaje-gwaje suna cin jarabawa ɗaya amma suna cin wata (gajiya ta wuce, sannankumburiyana faruwa; ƙarancin wari yana wucewa, sannankarceya kasa).
- Tagar samarwarka ita cekunkuntar sosai(lalacewar saman, warpage, bambancin kauri, fitarwa mara ƙarfi).
- Kudin sake gwadawa yana da yawa kuma kuna buƙatargajeriyar hanya zuwa jerin gajerun hanyoyin da suka dace.
Haɗuwar "masu takurawa da yawa" ta yau da kullun
- Ƙananan zafin jiki + Gajiya mai ƙarfi + Juriyar mai(takalma / bellows)
- Kula da saitin matsi + Sake kunnawa + Jin NVH(bushings / dampers)
- Juriyar Abrasion + Mai/Man Fetur/Sanyaya + Tsufa(murfin bututu / abin ɗaurewa, murfin ƙasa)
- Juriyar Karce + Ƙanƙantar wari/VOC + Tsawan tsufan zafi(sassan kariya na ciki)
- Yanayi + Kula da lalacewa + Daidaito mai girma(sassan kariya da aka fallasa a waje, sun dogara da aikin)
Yanayin Rashin Nasara da Aka Fi Sani (Dalilin → Gyara)
Aikin aiki na ci gaba yawanci yana farawa ne daga gano gazawar: matsalar yawanci
rashin daidaito tsakanin aiki, makanikai da sarrafawa.
| Alama a Samarwa / A Fagen Aiki | Dalili Mafi Yawa | Hanyar Gyaran Al'ada |
|---|---|---|
| Fashewa a lokacin naɗewa bayan lanƙwasawa akai-akai (sau da yawa ya fi muni a lokacin sanyi) | Rage gajiya sakamakon ƙarancin tauri; mai/tsufa yana ƙara rage tauri | Sake daidaita tauri + tauri; haɓaka hanyar lanƙwasa sanyi; tabbatar da gajiya + sanyi + tsufa mai akan sassan da aka ƙera |
| Tausasawa / kumburi bayan fallasa mai, mai, mai ko sanyaya | Rashin jituwa tsakanin kafofin watsa labarai (ya dogara da aikin); riƙe kadarori yana raguwa bayan dogon fallasa | Haɓaka fakitin juriya ga kafofin watsa labarai; tabbatar da canjin girma da riƙewa na inji bayan tsufar ruwa |
| NVH yana jin kamar yana raguwa akan lokaci (yana tsalle sosai, taurin kai yana ƙaruwa) | Daidaiton sake dawowa/shan makamashi bai tsaya cak ba; saitin matsi ko karkatar da modulus bayan tsufa | Daidaita ma'aunin dawowa da raguwar damping; inganta sarrafa saitin matsi; tabbatar da amsawar motsi bayan tsufa |
| Yankewar warpage / girman bayan ƙera ko tsufa | Ba a sarrafa damuwa ta ciki da raguwar jijiyoyi ba; tsarin taga yana da matuƙar tasiri; danshi yana shafar daidaito | Tsarin busarwa; sarrafa fakiti/sanyi; daidaita raguwa; tabbatar da daidaiton girma bayan tsufar zafi |
| Lalacewar saman ko rashin tsari mai kyau (alamun kwarara, bawon lemu, kauri mai kauri) | Tagar tsari mai ƙunci; rashin daidaiton yanke/zafi; danshi ko rashin daidaiton sanyaya | Daidaita tagar sarrafawa; daidaita dabarun yanke/zafin jiki; daidaita tsari don maimaitawa |
Babban ƙa'ida: guje wa "maganin da ya wuce gona da iri" ma'auni ɗaya. Haɗin da ya yi nasara shine wanda ke isar da shi.
aikin sashin barga + aikin da za a iya maimaitawaa ainihin yanayin halittarka, kauri, da yanayin sabis.
aikin sashin barga + aikin da za a iya maimaitawaa ainihin yanayin halittarka, kauri, da yanayin sabis.
Zaɓuɓɓukan Keɓancewa (Masu Dacewa da Mota)
Ga yadda ake tsara sassan TPU na mota. Yiwuwar ƙarshe ta dogara ne akan yanayin sassa, kafofin watsa labarai, hanyar aiwatarwa, da tsarin tabbatarwa.
Injini & Dorewa
- Juriyar gajiya don maimaita lanƙwasawa
- Juriyar yagewa/yankewa don toshewar bango ko gefen da ba shi da kyau
- Kula da saitin matsawa don ɗaukar kaya na dogon lokaci
Kafafen Yaɗa Labarai & Kwanciyar Hankali
- Mai, mai, mai, juriya ga sanyaya (ya dogara da aikin)
- Kwanciyar hankali da kuma sarrafa yanayin tsufa
- Daidaiton yanayi / ozone (ya dogara da aikin)
Manufofin Fuskar Gida da Cikin Gida
- Juriyar gogewa/ƙarya don sassan ciki da ake iya gani
- Jin taɓawa da kwanciyar hankali a bayyanar
- Ƙarancin wari / ƙarancin matsayin VOC (ya dogara da aikin)
Yadda Muke Gudanar da Ayyuka (Jerin Gajerun → Daidaita → Tabbatar)
1) Jerin 'Yan Takara
Za mu fara daga aikin ɓangaren ku, yanayin lissafi, da kuma haɗarin gazawar da ya fi rinjaye, sannan mu gabatar da ƙaramin jerin gajerun bayanai (yawanci umarni 2-4).
- Nau'in sashi da yanayin ƙasa (kauri, corrugation, wuraren hulɗa)
- Yanayin sabis (tagar zafin jiki, fallasa kafofin watsa labarai, zagayowar)
- Manyan ƙa'idodi da sharuɗɗan karɓa
2) Daidaita Sarrafawa
Muna daidaita mahaɗin da taga aiki don haka samarwa ta ci gaba da gudana a tsawon lokacin zagayowar gaske da kuma tsawon lokaci.
- Tsarin busarwa da sarrafa kayan aiki
- Kula da zafi/rage (gyara ko fitar da iska)
- Kula da sanyaya, raguwa da kwanciyar hankali na saman
3) Tabbatar da Sassan da Aka Gama
Muna ba da shawarar a tabbatar da sassan da aka gama a kauri da aka yi niyya, ba wai kawai a gwada matakin resin ba.
- Aiki + juriya na inji (gajiya, tsagewa, saiti)
- Tsufa mai hadewa (zafi + kafofin watsa labarai + sanyi, ya dogara da aikin)
- Tabbatar da dacewa, bayyanar, da kuma sake maimaita aiki
Nemi Samfura / TDS
Domin bayar da shawarar jerin sunayen masu aiki na ci gaba cikin sauri, da fatan za a raba:
- Sashe & lissafi:aikace-aikace (takalmin CVJ / bellow / bushing / cover / interior protection), kewayon kauri bango, da kuma ma'auni masu mahimmanci
- Manyan ƙuntatawa:ƙarancin zafin jiki, gajiya, saitin matsi, jin NVH, gogewa, karce, ƙarancin wari/VOC, tsufar zafi, juriyar kafofin watsa labarai (mai/mai/man fetur/mai sanyaya, ya dogara da aikin)
- Alamar rashin nasara (idan akwai):fashewa a lokacin naɗewa, kumburi/tausasawa, saita/kumbura, warpage, lahani a saman, ƙara/hayaniyar gogewa (ya danganta da aikin)
- Hanyar tsari:allura / busa ƙera / extrusion / takardar samar da abu, da duk wani bayanin kula da iyakoki na aiki na yanzu
