TPU na Masana'antu Mai Ci Gaba | Zaɓin Takurawa da Yawa & Tabbatar da Yanayin Rashin Nasara
TPU na Masana'antu Mai Ci gaba
Wannan shafin shinewurin shiga don ayyukan TPU na masana'antu masu yawan ƙuntatawa da kuma manyan gazawa.
Lokacin da ma'aunin TPU na yau da kullun ba zai iya biyan buƙatunku na haɗin gwiwa ba - kamarabrasion + load + gajiya,
or fallasa mai + sassauci + ƙarancin zafin jiki—kuma gwaje-gwajen suna ci gaba da gazawa, muna samar da hanyar da za ta dogara da aikin:
alkiblar tsarida ƙari ahanyar tabbatarwadon cimma daidaiton yawan samar da kayayyaki.
Yi amfani da Advanced Functional idan kun ga ɗaya daga cikin waɗannan:
maimaita gazawar gwajirashin tabbas, tushen gazawar, ko rikice-rikice kamar
lalacewa vs damping, Juriyar Mai vs Sassauci, taurin kai vs gajiya rayuwa,
tsufa da ƙarancin zafin jiki.
maimaita gazawar gwajirashin tabbas, tushen gazawar, ko rikice-rikice kamar
lalacewa vs damping, Juriyar Mai vs Sassauci, taurin kai vs gajiya rayuwa,
tsufa da ƙarancin zafin jiki.
Cinikin-Ƙuntatawa Mai Yawa
Zaɓin Yanayin Rashin Nasara
Sarrafa Tagogi
Tarihin Zafi / Jin Daɗin Ragewa
Jerin 'Yan Takaddun Shaida → Tabbatarwa → Ƙara Girma
Zaɓin Yanayin Rashin Nasara
Sarrafa Tagogi
Tarihin Zafi / Jin Daɗin Ragewa
Jerin 'Yan Takaddun Shaida → Tabbatarwa → Ƙara Girma
Babban Rikice-rikicen da ke cikin Zaɓin Takamaimai Masu Yawa
Rashin nasarar TPU na masana'antu galibi yana fitowa ne dagamusayar kuɗimaimakon kadarar da ta ɓace.
Ga manyan bambance-bambancen da ake yawan samu da kuma dalilin da yasa "matsayi ɗaya na yau da kullun" ke kasawa akai-akai.
| Rikici | Dalilin da Ya Sa Yake Faruwa | Abin da Muke Yi (Alƙawari) |
|---|---|---|
| Abrasion vs rebound/damping | Dabaru na jan hankali/damtsewa na iya ƙara yawan taruwar zafi da kuma canza yanayin lalacewar saman | Bayyana ainihin yanayin lalacewa (bushe/jiki/ƙura), sannan daidaita dabarun saman tare da sarrafa ɗumamar zafi |
| Juriyar Mai vs sassauci | Fuskantar kafofin watsa labarai na iya haifar da kumburi/rashin laushi; inganta juriya na iya ƙara tauri | Saita iyakar fallasa (kafofin watsa labarai, zafi, lokaci), sannan daidaita fakitin juriya yayin da ake kiyaye gefen lankwasawa |
| Rayuwar tauri da gajiya | Taurin kai yana inganta ƙarfin kaya amma yana iya rage gajiya mai lanƙwasa a cikin lanƙwasa mai tsayi | Fifita wurin gazawa da yanayin zagayowar; inganta gefen gajiya da farko, sannan a dawo da tauri inda zai yiwu |
| Tsufa da sassaucin zafi mai ƙarancin zafi | Daidaito ga tsufa na iya canza yanayin yanayin zafi mai ƙarancin zafi; lanƙwasawar sanyi sau da yawa tana karo da riƙe zafi mai yawa | Yi niyya ga taga sabis (ƙananan/mafi girman zafin jiki) kuma tabbatar da riƙewa bayan tsufa + hawan keke mai ƙarancin zafi |
| Load bearing vs matsi saitin | Yawan kaya da kuma tsawon rai na iya haifar da nakasa ta dindindin; yanayin halitta yana ƙara yawan aiki | Yi amfani da alkiblar da aka saita ta hanyar matsi tare da sanin yanayin lissafi; tabbatar da inganci a ƙarƙashin ainihin kaya/lokaci/zazzabi |
Zaɓin Kayan da ke Tsakiyar Yanayin Rashin Nasara
Maimakon zaɓar ta hanyar "tauri" ko "matsayi na gaba ɗaya," muna farawa dagayanayin gazawar rinjaye.
Wannan yana rage madaidaitan gwaji kuma yana sa a iya auna tantancewa.
| Yanayin Rashin Nasara | Alama ta Musamman | Asalin Da Ya Faru | Mayar da Hankali kan Zaɓi |
|---|---|---|---|
| lalacewa | saman yana lalacewa da sauri; asarar kauri; tsawon rai ya fi na wanda aka yi niyya ga cimmawa | Rashin daidaito a yanayin sawa (bushewa da danshi ko ƙura); dabarun jan hankali yana haifar da goge zafi | Tsarin sakawa na musamman ga muhalli + sarrafa gina zafi + tabbatar da kariya daga saman |
| Cire gefuna / yankewa | Karyewar gefen; fashewa a kusurwoyi; lalacewar da aka yi wa yankin | Rashin daidaituwar yanayin girma + tasiri + tauri; yanayin kaifi yana ƙara girma | Sarrafa tsagewa/tsari + gefen tauri + tabbatarwa bisa ga tsarin lissafi |
| Saitin matsi / nakasa ta dindindin | Sashe bai murmurewa ba; rashin dacewa; asarar rufewa | Nauyin da ya daɗe; tsufar zafi; tsarin da bai dace ba don kaya/lokaci | Hanyar da aka saita ta hanyar matsi + tsarin tsufa + ainihin tabbatar da kaya/lokaci |
| Fashewa / gazawar gajiya | Fashewa a yankin lankwasawa; gazawar hawan keke; ƙananan matsalolin radius | Rage gajiya ya yi ƙasa sosai; ƙaruwar tauri a zafin aiki; tasirin tarihin zafi | Gajiya-alkibla ta farko + tabbatarwa bisa ga zagayowar (radius, gudu, ƙidaya) |
| Rushewar ruwa / lalacewar zafi mai danshi | Faduwar ƙarfi; taurin saman; raguwar dukiya bayan tsufa da danshi | Danshi + zafi + sarrafa danshi/zafi fiye da kima; tsufan danshi ba a tabbatar da shi ba | Hanyar da ta san yadda ake amfani da sinadarin hydrolysis + tsarin busarwa + tsarin tabbatar da tsufa da ruwa |
| Kumburi / laushi a ƙarƙashin kafofin watsa labarai | Canjin girma; raguwar tauri; saman mannewa | Ba a fayyace iyakokin kafofin watsa labarai ba; zafin jiki yana hanzarta fallasawa | Da farko, ayyana iyakokin kafofin watsa labarai, sannan zaɓi fakitin juriya + tabbatar da fallasa |
Tagar Sarrafawa: Tarihin Zafi & Tasirin Ragewa
Yawancin "matsalolin kuɗi" a zahiri suna faruwa nematsalolin sarrafa taga.
Tarihin zafi da yankewa na iya canza daidaito tsakanin lalacewa, gajiya, da kwanciyar hankali na girma - musamman a cikin fitarwa da allura.
Extrusion: mahimman wuraren sarrafawa
- Busar da hankali: danshi yana haifar da lahani kuma yana haɓaka haɗarin hydrolysis
- Daidaiton zafin jiki na narkewa: canje-canje a yanayin zafi fiye da kima suna rage ɗabi'a da kuma gajiya
- Sarrafa yanke: yankewa mai yawa na iya canza halayen saman da riƙe dukiya
- Sanyaya da tashin hankali: sanyaya/tsananin sanyi mara daidaituwa yana ƙara warpage da juyawar girma
- Tabbatar da Muhalli: gwaje-gwajen busassun ba za su iya annabta yanayin lalacewar danshi/ƙura ba
Yin allurar allura: maɓallan sarrafawa masu mahimmanci
- Lokacin zama: tsawon rai yana ƙara tasirin tarihin zafi
- Layukan walda / alamun kwarara: zama wuraren farawa na fashewa a cikin gajiya
- Sarrafa rushewa da ragewa: daidaiton girma ya dogara ne akan sanyaya da daidaiton marufi
- Siraran bango mai laushi: yanayin ƙasa yana ƙara girman girma da haɗarin guntuwar gefen
- Tabbatarwa bayan tsufa: tabbatar bayan tsufar zafi da kuma zagayowar kaya ta gaske
Idan gwaje-gwajenku sun ci "gwajin farko na mallakar gida" amma suka gaza a ainihin gudu, mai da hankali kan:
tarihin zafi, Tabbatar da gajiya bisa zagayowar, kumayanayin lalacewa na musamman ga muhalli.
tarihin zafi, Tabbatar da gajiya bisa zagayowar, kumayanayin lalacewa na musamman ga muhalli.
Tsarin Jerin Gajerun Masu Sauri (An Gudanar da Aiki)
An tsara Advanced Functional don rage maimaitawa. An inganta tsarin aikin da ke ƙasa don yanke shawara cikin sauri da kuma daidaita sikelin:
1) Bayanin Shigarwa
Tattara mafi ƙarancin bayanai: sashi, yanayin sabis, kafofin watsa labarai, zafin jiki, kaya, hanyar aiwatarwa, da yanayin gazawar rinjaye.
2) Ba da shawarar Iyalai Masu Daraja
Ka tsara iyakokinka ga iyalai masu aji 2-4 (na farko, na farko gajiya, na farko mai sanin man fetur, na farko mai sanin hydrolysis, na farko tsufa, na farko mai santsi).
3) Tabbatar da Gwaji
Tabbatar da ainihin sassan jiki: yanayin sawa, gajiyar zagayowar, iyakokin fallasa, da kuma tafiye-tafiye bayan tsufa (ya dogara da aikin).
4) Kulle Tagar Tsarin Aiki
Busar da kaya a kulle, iyakokin zafin jiki/ragewa, sanyaya/tsananin jiki, da kuma manyan wuraren duba ababen hawa domin rage bambancin da ake samu a ayyukan samarwa.
5) Daidaito a Girma
Tabbatar da cewa ana iya maimaitawa a cikin rukuni-rukuni da kwanakin samarwa. Kammala abubuwan QC da suka dace da yanayin gazawar.
6) Ci gaba da Ingantawa
Idan yanayin sabis ya canza (kafofin watsa labarai, zafin jiki, kaya), sabunta iyaka kuma daidaita alkiblar tsari (ya dogara da aikin).
Mafi ƙarancin Saitin Bayanan da Muke Bukata (Aika Wannan)
Domin fara Advanced Functional da sauri, ba kwa buƙatar dogon takarda. Bada mafi ƙarancin saitin da ke ƙasa kuma za mu iya gina jerin gajerun bayanai da tsarin tabbatarwa.
Sashe & tsari
- Sunan sashi da zane/hoto (idan zai yiwu)
- Kauri da wuraren da ke tattare da damuwa (kusurwoyi masu kaifi, gefuna, da kuma yadda aka daidaita su)
- Taurin kai ko buƙatar jin daɗi (idan akwai)
Yanayin sabis
- Load/matsi, gudu/zagaye, zagayowar aiki
- Zafin jiki (min/max) da kuma ci gaba da zafin jiki na aiki
- Muhalli: busasshe/jika/ƙura da kuma saman da aka haɗa
Bayyanar kafofin watsa labarai (ya dogara da aikin)
- Nau'in kafofin watsa labarai: mai/mai/mai sanyaya/mai tsaftacewa/ruwa da zafin jiki
- Tsarin fallasa: feshewa, hazo, nutsewa, lokacin hulɗa
- Iyakar Wucewa/Faɗuwa: iyakokin kumburi, canjin tauri, bayyanar, aiki
Hanyar tsari
- Allura / extrusion / shafi / lamination
- Matsalolin da aka fi sani: lalacewar surface, lalacewar ƙasa, lalacewar ƙasa, da kuma lalacewar ƙasa
- Jerin saitunan gwaji na yanzu (idan akwai): zafin jiki, gudu, sanyaya
Mafi mahimmanci: tabbatar da ganewar asaliyanayin gazawar rinjaye(lalacewa, toshewa, saitin matsawa, fashewa, hydrolysis, kumburi).
Ba tare da wannan ba, zaɓin kayan zai zama zato.
Ba tare da wannan ba, zaɓin kayan zai zama zato.
Nemi Samfura / TDS
Domin bayar da shawarar jerin sunayen masu aiki na ci gaba cikin sauri, da fatan za a raba:
- Sashe & lissafi:aikace-aikace (saman bel ɗin conveyor / shafi / bel ɗin haɗaka, tiyo / bututu, bamper / hannun riga / bushing / murfi / hatimi), tsari (takarda / shafi / haɗaka), kewayon kauri, da mahimman girma
- Manyan ƙuntatawa:gogewa (bushe/jike/ƙura), jan hankali vs lalacewa, ɗaukar nauyi, gajiya mai lanƙwasa (ƙaramin radius na kura / zagayowar girma), saitin matsi, kwanciyar hankali na girma, tsufar zafi, haɗarin hydrolysis, juriya ta hanyar watsawa (mai/mai/masu tsaftacewa/hazo mai sanyaya, ya dogara da aikin)
- Alamar rashin nasara (idan akwai):lalacewa, guntuwar gefuna/raguwa, fashewa a yankin lankwasawa, raguwa, raguwar warpage/raguwa, kumburi/tausasawa, tauri bayan tsufa da danshi, ƙaruwar gilashin saman/zamewa (ya dogara da aikin)
- Hanyar tsari:fitar da ruwa (takarda/bututu/rufi) / allura / lamination / hot press, da bayanan sarrafa wuta (busarwa, kewayon zafin narkewa, saurin layi, sanyaya/tsananin iska, girman injin tsotsa idan ya dace)
