Haɗaɗɗun TPE Masu Aiki Na Ci Gaba | Zaɓin Matsakaici da Keɓancewa
Hadaddun TPE Masu Aiki Na Ci Gaba
Ga ayyukan TPE indamaki ɗaya na yau da kullun bai isa ba.
An tsara mahaɗan aiki masu ci gaba donbuƙatun ƙuntatawa da yawakamar
mannewa mai yawa + jin saman, ƙarancin wari + kwanciyar hankali na dogon lokaci, sarrafa girma na fitarwa + daidaiton saman,
da kuma kula da haɗari bisa ga bin ƙa'ida.
Wannan shafin naku ne idan aikinku ya ci gaba da gazawa amatakin tsarin:
ba "rashin kadara ɗaya ba", ammadaidaita buƙatu da yawaba tare da yin watsi da kwanciyar hankali da kuma maimaituwa ba.
ba "rashin kadara ɗaya ba", ammadaidaita buƙatu da yawaba tare da yin watsi da kwanciyar hankali da kuma maimaituwa ba.
Ayyukan Takurawa Da Yawa
Mannewa da Juya Hannu
Sarrafa Ƙanshi / VOC
Daidaiton Saitin Matsi
Daidaitowar Extrusion
Jerin 'Yan Takara & Tallafin Gwaji
Mannewa da Juya Hannu
Sarrafa Ƙanshi / VOC
Daidaiton Saitin Matsi
Daidaitowar Extrusion
Jerin 'Yan Takara & Tallafin Gwaji
Yaushe Za a Zaɓi Aikin Ci Gaba (Duba da Sauri)
Zaɓi aikin ci gaba lokacin da
- Aikinka yana daMatsakaici 2+ mafi rinjaye(misali, mannewa + jin daɗi, ƙarancin wari + kwanciyar hankali na dogon lokaci, kwanciyar hankali na fitarwa + sarrafa girma).
- Gwaje-gwaje suna wuce gwaji ɗaya amma sun gaza wani (fuskar tana jin daidai, sannantoshewaya faru; extrusion yayi kama da tsayayye, sannankarkata girman girmayana nuna).
- Daidaiton aikinka yana da rauni (raguwa daga kamanninka, lahani a saman, bambancin gudu-zuwa-gudu, juriyar saitin kunkuntar).
- Kudin bin ƙa'ida ko cancantar abokin ciniki yana da yawa kuma kuna buƙatargajeriyar hanya zuwa jerin gajerun hanyoyin da suka dace.
Haɗuwar "masu takurawa da yawa" ta yau da kullun
- Mannewa + Jin saman(ƙara yawan amfani da haɗin kai da taɓawa akai-akai)
- Ƙanshin ƙamshi + Taɓawa mai laushi(sassan cikin gida tare da saman da ya karye da kuma ƙarancin haɗarin wari)
- Taushi + Saitin matsawa ƙasa(halayyar hatimi / matashin kai ba tare da wuce gona da iri ba)
- Kwanciyar hankali ta fitarwa + Ikon girma(bayanan martaba suna buƙatar yanayin lissafi da saman da za a iya maimaitawa)
- Yarda da Dorewa + Daidaiton tsari(ayyukan da aka tabbatar da inganci suna buƙatar maimaitawa)
Yanayin Rashin Nasara da Aka Fi Sani (Dalilin → Gyara)
Aikin ci gaba na aiki yawanci yana farawa ne daga ganewar asali: matsalar yawanci ita ce
rashin daidaito tsakanin aiki, makanikai da sarrafawa.
| Alamar Layi / A Fili | Dalili Mafi Yawa | Hanyar Gyaran Al'ada |
|---|---|---|
| Barewa mai yawa / haɗin gwiwa mai rauni | Rashin daidaito tsakanin yanayin saman ƙasa da tsarin aiki ba su dace da tsarin haɗawa ba | Zaɓi dangin TPE mai overmolding mai jituwa; ayyana yanayin substrate da saman; daidaita sigogin ƙera da ƙirar hanyar sadarwa |
| Taɓawa mai laushi yana da mannewa / toshewa a cikin ajiya | Maƙallin saman ya yi tsayi sosai; ba a ƙera fakitin saman don taɓawa da tarawa ba; sanyaya/daidaita yana ƙara mannewa | Injiniyan saman (hanyar hana toshewa / matte); sake daidaita laushi da saman; daidaita yanayin ƙera da sanyaya |
| Jin wari bayan gyaran fuska ko kuma a cikin kayan da aka gama | Masu ba da gudummawa masu canzawa; zafi fiye da kima; rashin daidaituwar tsarin sarrafawa da adanawa | Hanyar samar da ƙarancin wari; sarrafa zafi/rage; ayyana tsarin busarwa/mayar da hankali; tabbatar da hanyar kimantawa da marufi |
| Ragewar bayanin martaba / juyawar girma yayin fitarwa | Narkewa da daidaiton sanyaya ba su da ƙarfi; ja-ƙasa yana da alaƙa da karkatar layi | Daidaita kwanciyar hankali na fitarwa; ƙara ƙarfin sarrafa zafi/rage; inganta sanyaya/jawowa don yanayin da za a iya maimaitawa |
| Saitin matsi / ya yi yawa sosai a cikin aiki | An fifita laushi ba tare da gefen dawo da roba ba; an yi watsi da nakasa na dogon lokaci | Tsarin daidaita daidaito zuwa murmurewa; daidaita hanyar sadarwa ta injiniya; tabbatar da yanayin sabis da sikelin lokaci (ya dogara da aikin) |
Babban ƙa'ida: guje wa "maganin da ya wuce gona da iri" ma'auni ɗaya. Haɗin da ya yi nasara shine wanda ke isar da shi.
barga aiki + masana'antu mai maimaitawaa ƙarƙashin yanayin yanayin aikinku na ainihi da yanayin aiki.
barga aiki + masana'antu mai maimaitawaa ƙarƙashin yanayin yanayin aikinku na ainihi da yanayin aiki.
Zaɓuɓɓukan Keɓancewa (TPE-Daidaita)
Ga yadda ake tsara ayyukan TPE. Yiwuwar ƙarshe ta dogara ne akan ƙirar wani ɓangare, ƙa'idodin manufa da kuma tsarin tabbatarwa.
Overmolding & Interface
- Daidaita mannewa don abubuwan da aka yi niyya (ya dogara da aikin)
- Daidaita haɗin kai, ji, da kwanciyar hankali na gani
- Sarrafawa mai ƙarfi don rage bambancin hanyar sadarwa
Ƙamshi / Dacewa a Cikin Gida
- Hanyoyi marasa ƙamshi ga muhallin masu amfani da kuma na cikin gida
- Jin daɗin saman da daidaiton kwanciyar hankali na dogon lokaci
- Jagorar aiwatar da ladabtarwa don kiyaye daidaito
Sarrafa Fitarwa da Girma
- Tsarin extrusion mai ƙarfi da daidaiton saman
- Kwanciyar hankali ga bayanan martaba da sassan da ke ci gaba
- Tallafin maimaitawa na dogon lokaci don haɓaka samarwa
Yadda Muke Gudanar da Gwaje-gwaje (Jerin Gajerun → Daidaita → Tabbatar)
1) Jerin 'Yan Takara
Za mu fara daga aikace-aikacenku da kuma babban haɗarin, sannan mu gabatar da ƙaramin jerin sunayen (yawanci umarni 2-4).
- Nau'in sashi & hanyar aiwatarwa
- Substrate (don overmolding) ko buƙatar mutu/profile
- Hanyar da ta fi rinjaye da kuma hanyar kimantawa
2) Daidaita Sarrafawa
Muna daidaita ƙarfin sarrafawa don kayan su gudana akai-akai a cikin yanayin samarwa na gaske.
- Busarwa da sarrafa tsari (ya danganta da aikin)
- Sarrafa zafi/rage da saitunan zagayowar/layi mai karko
- Daidaiton saman da kuma sake maimaitawa
3) Tabbatar da Sassan Gaskiya
Muna ba da shawarar a tabbatar da ainihin sassan da aka yi niyya a cikin yanayin da aka tsara, ba wai kawai a duba matakin resin ba.
- Haɗawa / ji / wari (kamar yadda ya dace)
- Kwanciyar hankali ga bayanan martaba
- Ɗabi'a ta dogon lokaci (ta dogara da aikin)
Nemi Samfura / TDS
Domin bayar da shawarar jerin sunayen masu aiki na ci gaba cikin sauri, da fatan za a raba:
- Sashe & hanyar aiwatarwa:allura / overmolding (tare da substrate) / extrusion (nau'in bayanin martaba), tare da kewayon kauri bango
- Takamaiman ƙuntatawa:mannewa, jin saman, ƙarancin wari, ɗabi'ar matsewa, kwanciyar hankali na girma, buƙatun bin ƙa'idodi (ya dogara da aikin)
- Alamar (idan akwai):barewa, tauri/toshewa, matsalar wari, lahani a saman, karkacewar girma, nakasa na dogon lokaci
- Saitin yanzu:Bayanan zagayowar mold ko yanayin layin fitarwa (ƙimar fitarwa, hanyar sanyaya, kwanciyar hankali na jigilar kaya idan an sani)