Kayan Taya na TPU / Kayan Taya | TPU Mai Ƙarfi da Juriya ga Masu Taya na Masana'antu da Tayoyin Siminti
Kayan Belin Mai Na'urar TPU
An ƙera tsarin kayan TPU donBelin jigilar kaya na masana'antu (mai sauƙi/matsakaici), inda aiki ya dogara da daidaitawa
juriyar abrasion mai ci gabatare dajuriyar gajiya mai maimaita lankwasa- musamman ga belts ɗin da ke aiki a kaiƙaramin radiyon kurakuma yawan zagayowar yana ƙaruwa.
Wannan shafin yana mai da hankali ne kanmafi yawan hanyoyin gazawaa saman bel da tsarin haɗaka, da kuma yadda matsayin maki da zaɓin sarrafawa ke rage haɗarin gwaji.
Gwaje-gwajen belin jigilar kaya da yawa ba su gaza ba saboda"ƙarya ba ta isa ba", amma saboda tsarin bai daidaita ba
gogewar danshi/ƙura, gajiya mai lanƙwasawa akai-akai, da tarihin zafi na lamination- wanda zai iya haifar da gilashin saman, fashewa a yankin lankwasawa, ko warpage mai raguwa bayan haɗawa.
gogewar danshi/ƙura, gajiya mai lanƙwasawa akai-akai, da tarihin zafi na lamination- wanda zai iya haifar da gilashin saman, fashewa a yankin lankwasawa, ko warpage mai raguwa bayan haɗawa.
Busasshe / Jika / Kura
Juriyar Gajiya Mai Lankwasa
Ƙaramin Radius na Kura
Daidaiton Ragewa vs Daidaiton Sakawa
Fuskar Mai / Mai Tsafta
Yarjejeniyar Takarda da Shafi
Tarihin Zafi & Kwanciyar Hankali
Juriyar Gajiya Mai Lankwasa
Ƙaramin Radius na Kura
Daidaiton Ragewa vs Daidaiton Sakawa
Fuskar Mai / Mai Tsafta
Yarjejeniyar Takarda da Shafi
Tarihin Zafi & Kwanciyar Hankali
Aikace-aikace na yau da kullun
- Belin jigilar kaya mai sauƙi/matsakaici na yau da kullun- bushewar gogewa da fallasa ƙura tare da dorewar lalacewa da kuma daidaiton farfajiya.
- Muhalli mai danshi ko wanke-wanke- bel ɗin da ke fuskantar gogewar danshi, abubuwan tsaftacewa, da kuma haɗarin hydrolysis (ya dogara da aikin).
- Tsarin injin pulley mai hawa-hawa, ƙaramin radius- lanƙwasawa akai-akai inda fashewar gajiya da lalacewar gefen abubuwa ne da aka saba gani a yanayin gazawa.
Zaɓin Maki Mai Sauri (Jerin 'Yan Takaice)
Zaɓi "Gasar da ta dace da lalacewa" lokacin da
- Layukan haske/matsakaici suna buƙatar ingantaccen tsawon lokacin sawa tare da dorewar lanƙwasa
- Busasshen gogewa ko goge ƙura shine babban abin da ke haifar da shi, tare da yanayin saman da ya dace.
- Kana son taga mai faɗi don yin aiki da takarda/rufi da haɗin kai mai haɗawa
Zaɓi "Babban Jan Hankali / Riga-kafi Mai Kyau" lokacin da
- Hadarin zamewa yana da yawa kuma kuna buƙatar jan hankali yayin da kuke kiyaye sawa ya zama abin karɓa
- Ana yawan gogewa da jika ko tsaftacewa ta hanyar wanke-wanke (ya danganta da aikin)
- Bel yana aiki akan ƙananan ƙwallo masu yawan hawa da kuma haɗarin gajiya mai yawa
Lura: Zaɓin matakin ƙarshe ya dogara da tsarin bel (takarda da shafi da haɗakarwa), diamita na pulley, kaya/gudu, yanayi (bushe/jiki/ƙura), da tarihin zafi na haɗawa/lamination.
Yanayin Rashin Nasara da Aka Fi Sani (Dalilin → Gyara)
A cikin ayyukan bel ɗin jigilar kaya, matsaloli galibi suna faruwa ne sakamakon rashin daidaito tsakanin dabarun lalacewa, buƙatun jan hankali, juriyar gajiya mai lanƙwasa, da tarihin zafi yayin haɗuwa. Yi amfani da teburin da ke ƙasa don gano cutar cikin sauri:
| Yanayin Rashin Nasara | Dalili Mafi Yawa | Gyaran da aka ba da shawarar |
|---|---|---|
| Sake lalacewa cikin sauri a cikin ƙura / kayan aikin gogewa | Kunshin da aka saka bai dace da yanayin da ake gogewa ba; saman ya yi laushi sosai ko kuma ya yi "cike" sosai | Matsawa zuwa dangin TPU mai bel mai mayar da hankali kan sawa; tabbatar da sawa a ƙarƙashin ainihin ƙurar ku/ yanayin danshi da matsin lamba na tuntuɓar ku |
| Gilashin saman yana zamewa bayan shiga | Tsarin haɗakarwa ba shi da ƙarfi; tarin zafi da goge saman ƙasa yayin da ake ɗauka | Sake daidaita jan hankali vs lalacewa; tabbatar da kwanciyar hankali bayan hawa keke a ainihin gudu/kaya da hauhawar zafin jiki |
| Fashewa a yankin lankwasawa (ƙaramin radius na pulley) | Rage gajiya ya yi ƙasa sosai; tauri ya yi yawa a zafin aiki; yawan damuwa a yankin haɗaka | Canja zuwa TPU mai bel mai mayar da hankali kan gajiya; duba mafi ƙarancin diamita na pulley, radius mai lanƙwasa, da kuma tabbatar da zagaye |
| Ragewa / rashin haɗin kai a cikin bel ɗin haɗin kai | Rashin daidaito tsakanin shafi/lamination; rashin isasshen tagar haɗin gwiwa; gurɓataccen substrate | Haɗa TPU da hanyar haɗawa; sarrafa zafin jiki/matsi/lokacin lamination; tabbatar da barewa a ƙarƙashin yanayin danshi/tsofaffi |
| Rage nauyi, rage nauyi, ko asarar dukiya bayan an wanke | Ba a yi la'akari da haɗarin hydrolysis ko fallasa mai tsafta ba; tarihin zafi yana hanzarta lalacewa | Zaɓi tsarin da ke da masaniya game da hydrolysis (wanda ya dogara da aikin); daidaita bushewa da rage zafi fiye da kima; tabbatar da bayan tsufa da ruwa |
| Warping / slowing bayan zafi latsa ko lamination | Tarihin zafi yana raguwa; sanyaya da sarrafa tashin hankali ba su dace ba | Yi amfani da dangin TPU mai bel mai lanƙwasa; ƙara sanyaya, tashin hankali, da kuma dabarun bayan anneal (ya dogara da aikin) |
An tsara tsarin TPU mai bel mai ɗaukar kaya mai inganci don kiyayewa
juriyar abrasion, juriyar gajiya, kumakwanciyar hankali na jan hankaliyayin da ake ci gabahaɗin kai da maimaitawaa ƙarƙashin iko.
juriyar abrasion, juriyar gajiya, kumakwanciyar hankali na jan hankaliyayin da ake ci gabahaɗin kai da maimaitawaa ƙarƙashin iko.
Maki da Matsayi na Yau da Kullum
| Iyalin Aji | Tauri | Mayar da Hankali kan Zane | Amfani na yau da kullun |
|---|---|---|---|
| TPU-IND BELT Daidaitaccen lalacewa-gajiya | 85A–95A | Daidaitaccen juriya ga bushewa/ƙura tare da dorewar gajiya mai ƙarfi da kuma taga aiki mai amfani | Belin mai sauƙi/matsakaici, layukan gabaɗaya, tsawon lokacin sabis mai ɗorewa tare da ƙarancin maimaita gwaji |
| TPU-IND BELT Babban Saka | 90A–55D | Matsayi mai da hankali kan sakawa don amfani da kafofin watsa labarai masu gogewa da kuma matsin lamba mafi girma yayin da ake riƙe da tauri | Muhalli masu ƙura, jigilar abubuwa masu lalata, da kuma wuraren da ke da haɗarin lalacewa |
| TPU-IND BELT Mai Jan Hankali Mai Kyau / Mai Daɗi | 80A–92A | Tsarin jan hankali ya daidaita tare da lalacewa ga saman danshi da kuma ɗabi'ar hana zamewa (ya dogara da aikin) | Jigilar ruwa, layukan wanke-wanke, yanayin jigilar kaya masu sauƙin zamewa |
| TPU-IND BELT Mai Sanin Hydrolysis | 80A–95A | Matsayin haɗarin hydrolysis ga muhallin danshi/danshi da kuma yawan tsaftacewa (ya dogara da aikin) | Muhalli mai danshi, tsaftacewa akai-akai, fallasa ruwa inda kwanciyar hankali na tsawon rai yake da mahimmanci |
Lura: Zaɓin maki na ƙarshe ya dogara da tsarin bel (takarda/shafi/haɗaɗɗen abu), diamita na pulley, saurin/kaya, hanyar gogewa, hanyar haɗawa, da tsarin tabbatarwa.
Muhimman Fa'idodin Tsarin Zane
- Ci gaba da juriyar abrasionan tsara shi don busasshen gogewa, gogewa da danshi, da kuma yanayin lalacewa da ƙura ke haifarwa.
- Karfin gajiyar lankwasadon rage haɗarin tsagewa a ƙarƙashin ƙananan radiyon pulley da yanayin hawan keke mai tsayi.
- Daidaiton jan hankali da daidaiton lalacewadon rage zamewa ba tare da sadaukar da rayuwar sawa ta amfani ba (ya dogara da aikin).
- Daidaituwa mai haɗawadon fitar da takardar, shafi, da hanyoyin lamination tare da wayar da kan jama'a game da tarihin zafi (ya dogara da aikin).
Sarrafawa da Shawarwari (Matakai 3)
1) Busasshe
A busar da TPU sosai kafin a cire zanen ko a shafa. Danshi yana ƙara haɗarin hydrolysis kuma yana iya lalata ingancin saman da kuma daidaiton haɗin.
2) Sarrafa Zafi da Ragewa
A rage yawan zafi da kuma yankewa fiye da kima domin kare daidaiton lalacewa/gajiya. Tarihin zafi kuma yana shafar yanayin raguwa da kuma daidaiton lamination.
3) Tabbatar da Tsarin Belt na Gaske
Tabbatar da gogewa, daidaiton jan hankali, da gajiya a kan tsarin bel ɗinka na gaske, diamita na pulley, da muhalli. Ya kamata a tabbatar da haɗin haɗin gwiwa bayan fallasa shi da ruwa/tsofaffi idan ya dace.
- Muhalli yana da muhimmanci:Sakamakon gogewar busasshiyar ba zai iya annabta gogewar danshi ko kuma lalacewar ƙura ba.
- Radius mai sauƙin fahimta:Ƙananan injinan ƙwanƙwasa suna ƙara haɗarin fashewa na gajiya mai lanƙwasa; suna tabbatar da ta hanyar zagayowar, ba kawai ta hanyar gudu na ɗan gajeren lokaci ba.
- Kwanciyar hankali na Lamination:Sarrafa zafin jiki, matsin lamba, lokacin hutawa, sanyaya, da tashin hankali don rage haɗarin raguwa/warpage da warpage.
Wannan shafin ya dace da ku?
Za ku fi amfana idan:
- Wurin bel ɗinka yana lalacewa da sauri a cikin yanayin busasshiyar/jika/ƙura
- Bel ɗinka ya fashe a yankin lankwasawa akan ƙananan tsarin radius na pulley
- Kana buƙatar ɗabi'ar hana zamewa amma canjin jan hankali bayan shiga
- Bel ɗinka mai haɗawa yana raguwa ko ya ɓace bayan lamination / hot press
- Kana son jerin sunayen masu maki masu kyau domin rage haɗarin gwaji da sake gwadawa
Nemi Samfura / TDS
Idan kuna ƙirƙirar bel ɗin jigilar kaya na masana'antu kuma kuna son rage haɗarin gwaji,
tuntuɓe mu don samun jerin sunayen maki da aka ba da shawarar da kuma takaddun bayanai na fasaha dangane da tsarin bel ɗinku,
radius na kura, muhalli (bushe/jike/ƙura), da kuma hanyar sarrafawa (fitar da takardar, shafi, lamination).
Domin samun shawarar gaggawa, aika:
- Nau'in bel da tsari (takarda / shafi / haɗaka; nau'in yadi idan ya dace)
- Mafi ƙarancin diamita na kura, gudu, kaya, da tsawon lokacin sabis ɗin da aka yi niyya
- Muhalli: busasshe / rigar / ƙura; haɗarin zamewa da buƙatun gogayya
- Fuskantar: mai, mai, kayan tsaftacewa, ruwan zafi (ya dogara da aikin)
- Hanyar tsari: kauri takardar, hanyar shafi, zafin jiki/matsi/lokaci na lamination, sanyaya da kuma sarrafa tashin hankali
