Manne Mai Zafi na TPU | Yadi da Kumfa Lamination
Hadakar Fim ɗin Manne Mai Zafi na TPU (HMA)
Ga ayyukan lamination da haɗin gwiwa inda nasarar ta dogara ne akan daidaiton daidaito na:
mannewa ga ainihin substrates, taga zafin kunnawa,
kumadorewa bayan tsufa(zafi, danshi, lanƙwasawa, wankewa, fallasa sinadarai).
Siffofin wadata:
Hadadden fim ɗin TPU HMA (ƙwayoyi)don fitar da fim/rufi
Fim ɗin manne mai zafi na TPU da aka gama(bisa ga aikin, bisa buƙata).
Yawancin kurakurai suna faruwa ne lokacin dafarkon dabararan inganta shi ammatsufakumataga aikian yi watsi da su.
Hadadden fim ɗin TPU HMA (ƙwayoyi)don fitar da fim/rufi
Fim ɗin manne mai zafi na TPU da aka gama(bisa ga aikin, bisa buƙata).
Yawancin kurakurai suna faruwa ne lokacin dafarkon dabararan inganta shi ammatsufakumataga aikian yi watsi da su.
Tsarin Mannewa
Yanayin Kunnawa
Tagar Lamination
Gudanar da Guduwar Ruwa
Wankewa / Tsufa Mai Dorewa
Daidaiton Substrate
Yanayin Kunnawa
Tagar Lamination
Gudanar da Guduwar Ruwa
Wankewa / Tsufa Mai Dorewa
Daidaiton Substrate
Aikace-aikace na yau da kullun
- Lamination na tufafi da yadi: yadi-zuwa-yadi, yadi-zuwa-membrane, haɗin tambari/faci.
- Takalma: saman-zuwa-rufi, yadudduka na ƙarfafawa, haɗin TPU-zuwa-EVA/kumfa (ya dogara da tsari).
- Haɗin fata / fata na roba: yadudduka na ado da laminations na tsari.
- Haɗaɗɗun masana'antu: tarin fim-laminate inda taga zafin jiki da riƙe tsufa ke da mahimmanci.
Zaɓin Sauri (Zaɓi Ƙa'idar Mamallaki)
Kunnawa Mai Ƙarancin Zafi
Lokacin da substrates ke da saurin kamuwa da zafi ko kuma zafin layi yana da iyaka.
- Ƙananan zafin jiki na kunnawa
- Tagar lamination mai faɗi
- Rage haɗarin raguwa / murdiya
Ƙarfin Haɗin Haɗi Mai Girma
Lokacin da ƙarfin barewa/tsagewa shine babban abu (haɗin tsari).
- Ƙarfin haɗin kai mafi girma
- Inganta juriyar yankewa
- Tsarin mannewa na musamman na ƙasa
Tsufa / Dorewa a Wankewa
Lokacin da bonds dole ne su tsira daga zafi - danshi, wankewa, lanƙwasawa, da lokaci.
- Rike bawon bayan tsufa
- Hanyar juriya ga danshi/zafi
- Rage haɗarin rugujewa
Idan aikinka yana dabiyu ko fiyeƙuntatawa masu tsauri (misali, kunna yanayin zafi mai ƙarancin zafi + bawon da ke da ƙarfi + juriyar wankewa),
yana daBabban Aikiyanayin: tsarin + tsarin aiki dole ne a daidaita su tare.
yana daBabban Aikiyanayin: tsarin + tsarin aiki dole ne a daidaita su tare.
Yanayin Rashin Nasara da Aka Fi Sani (Dalilin → Gyara)
A cikin haɗa fim ɗin zafi, "yana manne da farko" abu ne mai sauƙi. Babban yaƙin shine haɗin gwiwa mai ƙarfi a duk faɗin
taga zafin jiki, matsin lamba/lokaci, kumafallasa tsufa.
| Alamar | Dalili Mafi Yawa | Gyara Hanya |
|---|---|---|
| Yana fitar da bawon farko, sannan ya fara bushewa bayan tsufa | Tsarin mannewa bai dace da substrate ba; ƙarfin haɗin kai ya yi ƙasa sosai; hanyar tsufa ta ɓace | Canja hanyar mannewa; ƙara ƙarfin haɗin kai; tabbatar da da zagayawa zafi-danshi / wanke-wanke |
| Tagar kunnawa mai kunkuntar (layin da ba shi da tabbas) | Tagar kwarara/danko ta matse sosai; zafin kunnawa ya yi kusa da iyakar tsari | Faɗaɗa taga kunnawa; daidaita kwararar narkewa; daidaita kauri da yanayin lamination na fim |
| Rauni mai ƙarfi akan substrate ɗaya kawai | Rashin daidaito tsakanin makamashin saman; gurɓatawa/saki abubuwan da ke fitar da iska; dabarun firam ɗin da ba daidai ba | Hanyar da ta dace da ƙasa; duba saman ƙasa/duba firikwensin; gudanar da bincike cikin sauri a saman ƙasa |
| Ɗaga gefen / rami / wrinkles bayan lamination | Rage rashin daidaito, sanyaya tashin hankali, rashin daidaiton kunnawa, ko matsalolin rarraba matsin lamba | Daidaita tsari (zafin jiki/matsi/lokaci/sanyaya); daidaita tsarin; daidaita yanayin naɗewa |
| Fim ɗin yana gudana da yawa (zubar jini / gurɓataccen bugu) | Ƙarfin narkewa mai ƙarfi yayin kunnawa; zafin jiki fiye da kima; kauri ya yi yawa don tsari | Ƙara ƙarfin narkewa; rage zafin kunnawa; inganta kauri da matsin lamba/lokacin lamination |
| Raguwa / fashewa a lokacin sanyi ko bayan lokaci | Tsarin ya yi tsauri sosai; kunshin da ba shi da zafi sosai; hanyar tsufa ba ta dace ba | Inganta sassaucin yanayin zafi mai ƙarancin zafi; daidaita daidaiton sassa masu tauri/mai laushi; tabbatar da zagayowar lanƙwasa |
Abin da Muke Bukatar Ba da Shawarar Jerin 'Yan Takara
Tarin haɗin kai
- Substrate A / Substrate B (kayan aiki, shafi, da kuma maganin saman)
- Manufar kauri fim (da haƙuri)
- Nau'in haɗin gwiwa (fifikon barewa da yankewa)
Tsarin aiki & tabbatarwa
- Yanayin zafin Lamination, matsin lamba, lokacin zama
- Yanayin sanyaya da tashin hankali/naɗewa
- Tsarin tsufa: zafi-danshi, zagayowar wanke-wanke, sinadarai, lanƙwasawa
Nemi Samfura / TDS
Za mu iya tallafawa duka biyunƙananan ƙwayoyi(don fitar da fim ɗinka/rufi) da kumafina-finan da aka gama(bisa ga aikin).
Raba muhimman bayanai da ke ƙasa kuma za mu ba da shawarar jerin sunayen da za a gayyata kuma mu samar da TDS/SDS don gwaji.
Domin samun shawarar gaggawa, aika:
- Ƙananan abubuwa:kayan + yanayin saman (wakilan da aka yi wa magani / mai rufi / sakin su)
- Bukatar lamuni:bare/yanke abubuwan da ake buƙata da kuma zafin aiki
- Tagar kunnawa:Yanayin zafin lamination da lokacin zama
- Tsarin tsufa:zafi-danshi, zagayowar wanke-wanke, sinadarai, lankwasawa (idan akwai)
- Fom ɗin samarwa:ƙananan ƙwayoyin da ake amfani da su wajen yin fim, ko kuma fim ɗin manne da aka gama (kauri/faɗi/naɗi)
