Kayan Sassan Masana'antu na TPU | TPU mai juriya ga tasiri da kuma juriya ga ruwa don kushin, goge-goge, Gaskets, da masu gadi
Kayan Sassan Masana'antu na TPU
Tsarin kayan TPU donkayayyakin masana'antu na gabaɗayakamar bumpers, hannun riga, stoppers,
sanya bushings, murfin kariya, da sassan rufewa/kura.
An tsara shi don daidaitawataurin tasiri, juriyar abrasion, kumaiya aiwatarwata hanyar hanyoyi daban-daban na ƙirƙirar
ciki har daallurar ƙera, takardar thermoforming, kumaovermolding/shafi(dogara da aikin).
Ana zaɓar tsarin da ya dace ta hanyar yanayin gazawar da ya fi rinjaye da kuma hanyar da ta samar da tsari,
ba wai kawai ta hanyar tauri ba.
Sarrafa Tsagewa / Ragewa
Jin Daɗin Bango Mai Sirara
Tsufa Mai Zafi
Daidaito Mai Girma
Iyakar Mai / Sinadaran (Aiki)
Allura Molding
Tsarin Thermoforming / Overmolding
Aikace-aikace na yau da kullun
- Bumpers / buffers / stoppers- maimaita tasiri, girgiza, da kuma lalacewar saman.
- Hannun riga da murfin kariya- gogewa, haɗarin yankewa, da kuma taurin injina.
- Sanya bushings / linings- hulɗar gogayya da kuma aikin sawa na tsawon rai.
- Hatimi / sassan da ba sa ƙura- sassauci tare da juriya ga hawaye a cikin siraran siffofi (dogara da aikin).
- Kayan kariya na gaba ɗaya- sassan da ke buƙatar gyare-gyaren da ba su da matsala da kuma girma mai maimaitawa.
Manyan Bukatu (Abin da Ya Kamata a Fifita)
| Batun Aiki | Abin da Kake Bukatar Sarrafawa | Umarnin Kayan Aiki |
|---|---|---|
| Haɗin tasiri + gogewa | Shafawa a ƙarƙashin gogewa da kuma girgiza/girgiza ba tare da fashewa ko guntu ba | Daidaitaccen iyali mai laushi da tasiri; tabbatar da cewa an haɗa shi da ainihin nauyin hulɗa da tsarin zagayowar ku |
| Girman tsagewa / ƙararrawa da kuma sauƙin fahimtar tsarin | Ganuwa masu siriri, kama-karya, kusurwoyi masu kaifi suna ƙara faɗaɗa tsagewa da yaɗuwar tsagewa | Iyalin da aka sarrafa/tsaftace; inganta gefen tauri da kuma tabbatar da shi akan ainihin yanayin lissafi |
| Kwanciyar hankali da tsufan zafi | Kayayyaki da girman da ke gudana a ƙarƙashin ci gaba da zafin aiki da kuma zagayowar keke | Tsarin tsufa mai dacewa da zafi; sarrafa tarihin zafi da kuma rage halayen (ya dogara da aikin) |
| Iyakar fallasa mai/sinadarai | Haɗarin kumburi/ragewa; ainihin hanyoyin sadarwa da zafin jiki suna bayyana wucewa/faɗuwa (ya dogara da aikin) | Hanyar da ta dace da mai/sinadarai tare da tsarin tabbatarwa na gaske |
| Dacewar tsari | Allura da thermoforming da overmolding suna buƙatar bambancin ɗabi'ar narkewa da dabaru na rage kiba. | Zaɓi ta hanyar ƙirƙirar hanya da farko, sannan daidaita ma'aunin tauri da tauri |
Muhimman Damuwa Kan Tsarin Zane (Ta Hanyar Rashin Nasara)
1) Taurin Tasiri + Juriyar Sakawa (Rashin Kauri, Karo, Girgiza)
Yawancin sassan masana'antu suna fuskantar duka biyunlalacewar hulɗakumamaimaita tasiri/girgiza.
Tsarin da ke mayar da hankali kan lalacewa zai iya zama mai tauri ko kuma mai saurin amsawa ga girma, yayin da tsarin da ke mayar da hankali kan tasiri zai iya rasa tsawon lokacin lalacewa.
Manufar ita ce sulhu mai dorewa:sa rayuwa ba tare da raunin fasa ba.
- Yankin sawa: tabbatar da gogewa da gogayya a ƙarƙashin ainihin kaya da kayan hulɗa.
- Yankin tasiri: kimanta maimaita tasirin da zagayowar girgiza, ba gwaje-gwajen bugun guda ɗaya kawai ba.
- Ingancin saman: kula da guntuwar ƙasa, lalacewar gefen, da kuma ƙananan fashewar abubuwa a ƙarƙashin nau'ikan kaya iri-iri.
2) Girman Tsagewa / Girman Ƙira da Jin Daɗin Tsarin
Sassan TPU galibi suna kasawa a lokacinsassan bango masu siriri, ƙugiya masu dacewa da sauri, ramuka, kumakusurwoyi masu kaifi.
Ko da ƙaramin rami zai iya girma ya zama tsagewa a ƙarƙashin matsin lamba na zagaye. Wannan shine dalilin da ya sa yanayin ƙasa da sarrafawa suke da mahimmanci kamar resin.
- Ganuwar sirara: yana buƙatar ƙarin tauri da kuma ingantaccen ƙera don guje wa yankunan da ba su da ƙarfi.
- Siffofi masu kaifi: rage yawan damuwa inda zai yiwu; tabbatar da ainihin sassan, ba kawai sandunan yau da kullun ba.
- Layukan walda: zai iya zama wuraren farawa na tsagewa a cikin sassan da aka yi wa allura (wanda ya dogara da aikin).
3) Tsarin Kwanciyar Hankali & Tsufa (Sarrafa Zirin Girgiza)
Zafin aiki na dogon lokaci zai iya tuƙikarkatar da dukiyakumaraguwa/warpagemusamman idan ɓangaren yana da
Tsarin da aka tsara yana sarrafa ma'aunin taro mai tsauri.juriyar tsufa da zafikumarage girman haliyayin da ake kiyaye tauri.
- Tarihin zafial'amura: yawan zafi yayin sarrafawa na iya rage kwanciyar hankali na dogon lokaci.
- Tabbatarwa: duba girma da halayen injina bayan zagayowar tsufa da suka dace da yanayin hidimar ku.
- Juriyar Taro: ayyana iyakokin karkatarwa da wuri (girma da tauri/murmurewa mai sassauƙa).
4) Iyakar Mai / Sinadaran da ke Fuskantar Fuskar (Dogaro da Aiki)
"Juriyar mai" ba lakabi ɗaya ba ne na wucewa/faɗuwa. Kumburi da laushi sun dogara ne akannau'in kafofin watsa labarai, zafin jiki,
kumalokacin bayyanaBayyana iyaka da wuri: wane kafofin watsa labarai ne, wane zafin jiki ne, da kuma tsawon lokacin da za a ɗauka.
5) Daidaita Hanya (Allura, Tsarin Thermoforming, Overmolding)
Hanyar da aka tsara tana canza buƙatun kayan aiki. Gina allura yana ba da fifiko ga kwararar ruwa da ingancin layin walda.
Tsarin thermoforming yana ba da fifiko ga daidaiton takardar da raguwar da ake iya faɗi. Yin overmolding/covering yana buƙatar dacewa da haɗin kai da kuma tarihin zafi mai sarrafawa.
- Allura gyare-gyare: zaɓi don tagar gyare-gyare mai ƙarfi, rushewa, rage girman iko, da kuma taurin ƙira.
- Tsarin thermoforming na takarda: zaɓi don kwanciyar hankali na takarda, sarrafa kauri, da kuma rage maimaitawa.
- Juyawar fuska/rufi: zaɓi don dacewa da haɗin gwiwa da kuma kula da tarihin zafi (ya dogara da aikin).
Iyalai Masu Aji da Matsayi na Musamman
| Iyalin Aji | Tauri | Mayar da Hankali kan Zane | Amfani na yau da kullun |
|---|---|---|---|
| TPU-IND PART Daidaitacce Tasirin-Sauya | 85A–55D | Daidaitaccen juriya ga abrasion da kuma taurin tasiri ga sassan masana'antu gabaɗaya | Bumpers, hannayen riga, masu gadi, kayan sakawa na yau da kullun |
| TPU-IND SASHE Yage / Sarrafa-ƙira | 80A–95A | Inganta juriyar hawaye da kuma sarrafa girma mai kyau ga sassan bango mai kaifi da sirara | Yana da sauƙin ɗauka, murfin bango mai siriri, sassan da ba sa ƙura (ya dogara da aikin) |
| TPU-IND PART Tsufa-zafi & Rage-Tsayawa | 90A–60D | Kwanciyar hankali da riƙe dukiya a ƙarƙashin zafin aiki na dogon lokaci | Sassan da ke da juriya mai ƙarfi ko ci gaba da fallasa zafi |
| Man TPU-IND / Sanin Sinadarai | 85A–60D | Matsayin iyaka ga mai/sinadarai tare da tabbatar da kafofin watsa labarai na gaske (ya dogara da aikin) | Yankunan masana'antu masu gurɓatar mai ko kuma fallasa shi ga masu tsabta |
| Takardar Sashe ta TPU-IND / Mai jituwa da Overmolding | 80A–55D | Hanyar thermoforming/overmolding tare da la'akari da raguwa da haɗuwa | Masu gadi masu tsari mai zafi, tsarin kariya mai girman gaske (wanda ya dogara da aikin) |
Lura: Zaɓin ƙarshe ya dogara da yanayin gazawar da ya fi rinjaye, yanayin yanki (bangogi masu siriri, kusurwoyi masu kaifi, dacewa da karyewa),
zafin aiki, fallasa kafofin watsa labarai, da kuma hanyar samar da tsari (allura/thermoforming/overmolding).
Shawarwarin Sarrafawa (Aiki)
- Da farko:Don dacewa da wuraren da suka yi kama da na roba da kuma siririn wurare, a fifita fifikon sarrafa tsagewa/tsagewa maimakon zaɓin "taurin kai kawai".
- Tabbatar da tsufa:ayyana zafin aiki da tsawon lokaci, sannan a gwada girman da aka yi amfani da shi da kuma riƙe injin.
- Iyakar kafofin watsa labarai:Idan mai/sinadarai ba su da tabbas, a guji kulle maki ba tare da tsarin tabbatarwa ba.
Nemi Samfura / TDS
Idan aikinku ya ƙunshi ciniki mai yawa (tasiri + lalacewa + tsufa da zafi + fallasa mai + rashin jin daɗin matakin bango),
tura shi zuwa Advanced Functional Industrial TPU don haɗa dabarun zaɓi da tsarin tabbatarwa.
- Nau'in sashi da hanyar samar da tsari: allura / thermoforming / overmolding
- Mahimmin yanayin lissafi: kewayon kauri bango, yankunan da suka dace da kama-karya, kusurwoyi masu kaifi, ramuka, wuraren damuwa
- Zafin aiki da tsawon lokacin sabis (buƙatar tsufa)
- Yanayin lalacewa/tasiri: gogewa, karo, girgiza, kayan hulɗa
- Bayyanar kafofin watsa labarai: mai/mai/masu tsaftacewa/ sinadarai da zafin jiki (ya dogara da aikin)
- Ma'aunin mahimmanci da kuma raguwar da aka yarda bayan tsufa (buƙatar haƙuri)
